In SMT warehousing and material preparation processes, the accuracy of splitting operations directly affects the rhythm of subsequent material preparation and the stability of material supply to the production line. As multi-variety, small-batch production gradually becomes the norm, the frequency of splitting operations has increased significantly, with more frequent changes in material specifications and batches. Traditional manual-based splitting and counting methods are therefore facing growing management pressure.

In manual splitting scenarios, material separation, counting, and result recording are typically performed independently by operators. When dealing with continuous operations or large splitting volumes, operators must maintain a high level of concentration for extended periods and repeatedly verify counts. This approach not only involves high labor intensity, but is also easily affected by fatigue and subjective judgment, leading to fluctuations in counting results. As a result, the long-term stability and traceability of splitting data are difficult to guarantee.

Based on an in-depth understanding of these industry conditions, Youngpool Technology has implemented “integrated splitting and counting” as a core function in the design of the D-1 Auto Splitting Machine. While performing splitting operations, the machine simultaneously completes component counting. By using a CCD vision system to identify and count electronic components on the tape, the D-1 replaces manual visual judgment and effectively reduces the impact of human factors on counting results. Under continuous operation, this approach helps maintain stable counting accuracy and provides a more reliable quantitative basis for warehousing processes.

After counting is completed, the D-1 Auto Splitting Machine can also be combined with label printing and MES system integration to output splitting results in data-driven and label-based formats, making material quantity information clearer and more explicit. These results can be effectively linked with subsequent material preparation, inventory verification, and other processes, providing support for exception traceability and process management.

Overall, by deeply integrating the counting function into the splitting workflow, the Youngpool Technology D-1 Auto Splitting Machine verifies material quantities in a more stable and standardized manner. While reducing reliance on manual operations, it improves the accuracy and consistency of splitting tasks, offering a practical equipment solution to support the refinement and controllability of SMT warehousing management.

Email: shicx@youngpool.com

Phone: +86 18124172940